Castrol Rustillo Aqua 639 Water-Soluble Rust Preventatives

Description

Castrol Rustilo™ Aqua 639 (previously called Aquasafe™ 639) is a water-based, wax emulsion with outstanding adhesion and durability on various substrates. It dries in about 15 minutes to a satiny film, without losing its wax characteristics or lubricity. It can be used over lightly oiled surfaces and will dry to a tack-free surface.

Additional Information

Size

55 gal, 5 gal

Additional Information

The claims on film thickness and coverage are average values. These are valid for smooth surfaces with good drain-off characteristics and simple geometries without holes or recesses. The full corrosion protection will be provided when the water is completely evaporated. Dilutions of Rustilo 4175 may be heated to facilitate drying. (*) "Indoor storage” describes the storage of ferrous components in closed store-rooms having a relative humidity of 60%. Increased protection times could be achieved by treating finished surfaces or storing the parts in a sealed pack. (**) "Outdoor storage” describes open storage, which assumes primary protection from the elements by tarpaulin or other form of cover., See Technical Data Sheet for ASTM D2247-68 and ASTM B117-73 testing data.

Appearance

Concentrate – Clear to Slightly Hazy, Yellow Fluid, Dilution – Clear Light Yellow Solution, Opaque, Milky Emulsion

Application Procedure

To achieve effective adhesion, apply Rustilo Aqua 616 to surfaces that are completely free of oils, greases, acids, soaps, and other foreign materials. The presence of water, unless excessive, will not interfere with adhesion or film forming characteristics. Parts must be dried before stacking. Rustilo Aqua 616 is a low viscosity liquid, and is applied by any method or technique adapted to the particular application—flow coat, roll coater, mechanical wipe, immersion, or spray. Whenever a spray technique is selected for application, a well-atomized spray is recommended. Repeated strokes over the spray pattern are necessary to ensure a thin, even coat. Care must be taken to avoid spraying a dry or partially dry pattern, since a dry spray will dull the final gloss. The ideal spray gun is one that combines a comparatively high capacity air cap with a low capacity nozzle, resulting in a large volume of air mixed with a relatively small volume of material. Internal and external air mix spray techniques are satisfactory for Rustilo Aqua 616 application, as is airless spray. In all cases, the atomization air pressure should be kept high (from 65 – 70 pounds). Avoid inhalation of product in spray application. Rustilo Aqua 616 dries tack-free under ambient conditions in approximately 20 minutes. Drying can be accelerated by application of heated air and increased air velocity. Drying time can also be reduced by heating parts prior to application of coating. The dry film of Rustilo Aqua 616 can be removed by using a petroleum solvent or alkaline process cleaner, all available from Castrol. Complete and efficient removal is a function of cleaner concentration, operating temperature, and contact/agitation time. Working dilutions of Rustilo Aqua 616 should be determined by the end user. Rustilo Aqua 616 can be diluted with tap water, however, if the local water is very hard, use deionized water. For maximum protection and durability, use at full strength.

Applications

Rustilo 4175 is an inter-operational corrosion preventive providing short term temporary protection on metal parts and components, while stored or stacked indoors until assembly. The product can be applied to both dry and wet ferrous parts by immersion, spray or flow coat. Rustilo 4175 can be used on non-ferrous parts, except aluminum, if they are dried after application. Rustilo 4175 can also be used as a rinse and corrosion preventive in multi-stage washers and or as an additive in alkaline cleaners and metalworking fluids for additional protection or as a light cleaner in one stage washers., Rustilo Aqua 616 is recommended for use as a corrosion preventive and decorative coating over treated metal surfaces such as iron and zinc phosphated, bonderized, cadmium plated, and anodized surfaces, as well as for hand tools. Its dry film lubricating and corrosion preventive characteristics make Rustilo Aqua 616 ideal as a lubricative coating for various fasteners. Color concentrates or ultra violet absorbers may be added for color or detection of coating presence on fasteners after drying. Rustilo Aqua 616 is commonly used as a nonflammable dry film lubricant and corrosion preventive on electrical connectors, pins, screws, and other electrical components. It will not inhibit the flow of electricity in electrical connectors. This product may also be used as a decorative coating or dressing on rubber, plastic, and leather, as well as a lubricant and decorative coating for nylon zippers and plastic and metal buttons. Excellent dry film lubricating and release characteristics allow Rustilo Aqua 616 to be used as a mold release and as a steel strapping/shell casing lubricant.

Corrosion Protection

Indoor Storage at 10% Dilution – Up to 9 months, Outdoor Storage at 10% Dilution – Not Recommended

Coverage (m²)

1 Liter at 10% Dilution – 87

Features and Benefits

Formulated without hydrocarbon solvents, complies with EC Solvent Directive (1999/13/EC)., Offers short term protection with minimal surface contamination, Versatile product that can be used in multiple applications, Economical product – can be used at different dilutions depending on the length of protection needed, If required, protective films of Rustilo 4175 can easily be removed by a mild alkaline process cleaner, Excellent film clarity and coverage, Excellent corrosion control, Superior dry film lubrication, Enhances appearance of most surfaces, Nonflammable, Contains no silicones, Easy to apply and remove, Easily diluted and mixed

Freight Class

50

Film Thickness (µm)

0.4

pH Concentrated(pH)

9.25 to 9.95

pH by 5% Volume(pH)

9.1

Solids Content %

11.6 to 12.4

Residual Film

Imperceptible

Specific Gravity

1.08, 1.000

Storage and Handling

To avoid product deterioration always keep the container/drum tightly sealed. Store the product in a cool, dry place away from direct sunlight. Prevent exposure to frost and avoid water ingress. For optimum product stability, it is preferable to store the product indoors between 5°C and 45 °C / 41°F and 113°F.